Royal Heritage Liqueur
Royal Heritage Liqueur
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Manufacturing Process
ROYAL HERITAGE LIQUEURS
MANUFACTURING PROCESS
 
We are using Superfine Extra Neutral Alcohol (ENA) and the brews prepared with ENA, Mineral Water and Herbs are highly refined, says General Manager, (RSGSML)
 
 
Manufacturing Process / Process Brief
The Manufacturing of Royal Heritage liqueur is a four stage process enumerated as under:
 

STATE OF ART - RO/DM PLANT
Process house is equipped with the state-of-art RO-DM Plant

RO Plant
 

HERBAL EXTRACTION / BREWING
Different herbal ingredients and spices are soaked in ENA in copper utensil for few days depending on the original recipe of the heritage liqueur for extraction and steeping.

RO Plant
RO Plant
Brewing Process
Copper Line
SOAKING
SOAKING
MIXING
MIXING

DISTILLATION
There are two process for distillation viz. 'Old traditional process' and 'New Process'

Old Traditional Process: In this process the herbal mature mixer is transferred to copper utensil which is mounted on the top of the furnace/bhatti which is fired with charcoal and fire wood. The vapors are than passed through copper tubes in the wooden vat filled with water for condensation. The distillate, so collected is called ARK.

Packaging
Packaging
OLD FURNACE
OLD CONDENSATION SYSTEM

New Process: In this process the herbal mature mixture is transferred to a POT STILL which is heated indirectly with the steam. The Vapors are than condensed with the help of heat exchanger and the distillate collect is called ARK Concentrate.

RO Plant
Pot Still
Pot Still
STEAM GENERATION UNIT
POT STILL
POT STILL

CONCENTRATE DILUTION
The Ark is than diluted with ENA and RO and DM water as per requirement based on the recipe. Second stage of spices like saffron and others like crystal sugar etc are added in this stage. The solution is than kept for maturation for few days based on the respective recipe of heritage liqueur. In few summer brands this stage of maturation is not required.

DILUTION
The Concentrate of over proof liqueur is further diluted with distilled water to the required strength and kept for maturation depending upon the recipe.
FILTRATION
The next process is filtration where the liqueur is passed through filter and before packaging.

PACKAGING
The ready liqueur is bottled by an automatic filling line consisting of 6 head High speed volumetric filling machines with ROPP Guala Cap sealing machine. The filled bottle is than labeled after first stage inspection. The filled and labeled bottle is passed through second stage inspection table where product is inspected for any defects and sorting is done. After this the bottle moves on packing belt conveyor for final packaging in duplex cartons and into Corrugated boxes for transportation to the market

Packing Line
ROPP Sealing Machine
Inspection Table
Packing Line
6 HEAD FILLING MACHINE
ROPP SEALING MACHINE
INSPECTION TABLE
PACKING CONVEYOR

 

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